Characteristics
- Power connectors: up to 230A
- Signal connectors
- Data connector: The insert arrangement 13-35 is tested up to CAT6A (10Gbit/s according to DIN EN 50173-1, up to 500MHz)
- High contact density: up to 187 contacts per connector, ideal for applications in small spaces
- Lightweight shells made of composite or aluminum or particularly robust shells made of stainless steel or marine bronze
- Interfacial seal: Protects against electrolytic corrosion on the contacts
- Scoop proof: Protects the pin contacts from contact and damage (e.g. when blind plugging)
- Five guide grooves for effortless insertion
- A wide range of designs, contact configurations and contacts, such as AWG crimp contacts for signal, power and data, high-speed contacts, coax, twinax, quadrax, octomax, diff. twinax, thermocouples and fiber optic terminations as well as MPO connectors enables versatile applications
- Connectors with EN3645 qualification must meet higher lightning protection requirements (up to 15kA) and are suitable for aluminum cables, among other things.
- Special designs available, e.g. lanyard plugs, hermetically sealed sockets, filters or stand-off (double flange) sockets and integrated backshells
- Protection class: IP68 (0.2 bar/ 48h)
- Operating temperature range: -65°C to +200°C
Technical Information
Documents
Videos
3D models
Applications / Market segments
Power systems, data, signal and video transmission in high vibration or harsh environments:
Military and civil aviation, in-flight entertainment systems
(German Armed Forces) defense equipment, military vehicles, missiles and artillery, C5ISR - command, information, communications, computer systems, cyber, intelligence, surveillance and reconnaissance, naval applications, coastal applications, submarines, shipping
Space, satellites
Heavy commercial vehicles, construction machinery, mining, mechanical engineering, welding technology, diagnostics/measurement technology, robotics, temperature measurement
urban air mobility “EVTOL”
Defense
Aviation and Space
Navy and marine environment
Urban Air Mobility
Industry
Unmanned Systems
Designs / Versions
Insulator: Thermoplastic and silicone elastomer
Contacts: Copper alloy, gold-plated over nickel, min. 1.27ⴗm
Shells:
Amphenol-Air LB manufactures the following versions at its Saarlouis site:
(A complete list of available versions can be found in the catalogs)
MIL-DTL-38999 Series III:
F: Aluminum alloy with nickel-plated surface coating
W: Aluminum alloy with cadmium-plated surface coating
Z: Aluminum alloy with zinc-nickel surface coating, black
VG95319-1006, -1007 and -1008:
F: Aluminum alloy with nickel-plated surface coating
W: Aluminum alloy with cadmium-plated surface coating
VG95319-1016:
J: Aluminum alloy with zinc-tin surface coating and/or black anodized
B: Marine Bronze
TV
F: Aluminum alloy with nickel-plated surface coating
W: Aluminum alloy with cadmium-plated surface coating
J: Aluminum alloy with zinc-tin surface coating and/or black anodized
ZN: aluminum alloy with zinc-nickel surface coating (black colored)
B: Marine Bronze
CTV:
F: Composite with nickel-plated surface coating
W: Composite with cadmium-plated surface coating
Zinc-Nickel
TV: ZN / D38999: Z
- RoHS compliant: Yes
- Salt spray test duration: 500h
- Electrically conductive: Yes (2.5mΩ)
- Operating temperature range:
-65°C to +175°C
Nickel
TV: F / CTV: F / D38999: F
VG95319-1006, -1007, -1008 : F
VG95319-1016: N (only for form N)
- RoHS compliant: Yes
- Salt spray test duration: 48h
- Electrically conductive: Yes (1mΩ)
- Operating temperature range:
-65°C to +200°C
Cadmium
TV: W / CTV: W / D38999: W
VG95319-1006, -1007, -1008: W
- RoHS compliant: No
- Salt spray test duration: 500h
- Electrically conductive: Yes (2.5mΩ)
- Operating temperature range:
-65°C to +175°C
Marine Bronze
TV: B / VG95319-1016: B
- RoHS compliant: Yes
- Salt spray test duration: 5 days
- Electrically conductive: Yes (5mΩ)
- Operating temperature range:
-65°C to +200°C
Zinc-tin and/or black anodized
TV: J / VG95319-1016: J
- RoHS compliant: Yes
- Salt spray test duration: 5 days
- Electrically conductive: Yes (2.5mΩ)
- Temperature range:
-65°C to +175°C
Shell styles / Scope of delivery / Accessories
Shells
Number of shell sizes: 9
Shell size designation:
MIL-DTL-38999 III:
A / B / C / D / E / F / G / H / J
TV / CTV:
09 / 11 / 13 / 15 / 17 / 19 / 21 / 23 / 25
VG95319-1006, -1007, -1008:
A / B / C / D / E / F / G / H / J
VG95319-1016:
001 / 002 / 003 / 004 / 005 / 006 / 007 / 008 / 009
Polarization
In applications with multiple connectors with the same insert arrangement, these can be protected against mis-mating by polarization
Number of polarizations: 6
Designation of polarizations:
N (Normal) / A / B / C / D / E
Type of polarization: Shell
Scope of delivery
Contacts are included by default:
MIL-DTL-38999 III: Selectable
TV / CTV: yes
VG95319-1006, -1007, -1008: Selectable
VG95319-1016: Selectable
End housing is included: No (except TV Mod. F472)
Accesories
The series offers the following accessories:
- Crimp contacts
- Coax
- Twinax / diff. Twinax
- Quadrax
- Octomax / Octonet
- Fiber optic terminis
- dummy plugs
- Dummy receptacles
- Protective caps (metal)
- Tools
Flange receptacle for rear wall mounting
MIL-DTL-38999 III: D38999/20
VG95319-1006; -1007; -1008: VG95319-1006
VG95319-1016: Form A
TV: TVP*00
CTV: CTVP*00
Flange receptacle for front wall mounting
TV: TVP*02
CTV: CTVP*02
(On request, special shell)
In-line receptacle
TV: TV*01
CTV: CTV*01
(On request, special shell)
Jam nut receptacle for rear wall mounting
VG95319-1006; -1007; -1008: VG95319-1007
VG95319-1016: Form B
MIL-DTL-38999 III: D38999/24
TV: TV*07
CTV: CTV*07
Straight plug 360° RF sealed
VG95319-1006; -1007; -1008: VG95319-1008
VG95319-1016: Form C
MIL-DTL-38999 III: D38999/26
TV: TV*06
CTV: CTV*06
Double-flange jam nut receptacle for rear wall mounting
VG95319-1016: H
TV: TVP07*CI*F459
Double-flange receptacles for rear wall mounting
VG95319-1016: G
TV: TVP00*CI*F459
Bulkhead feedtrough
VG95319-1006; -1007; -1008: -
VG95319-1016: N (in approval)
MIL-DTL-38999 III: -
TV: TVB
CTV: -
Hermetically sealed receptacles
MIL_DTL-38999 III: D38999/21 /23 /25 /27
TV: TVPS02Y/TVPS02YS / TVS07Y / TVS07YN / TVSIY / TVSIYN
TV*00/07*ET* - Enhanced sealing
10-62650* / 10-62647* / 10-62648* / 10-62649*
Other shell styles
TV*40/47*P or S 15/25/35 - Stand Off, PCB contacts
TV*07*F059/F058 - Stand Off reduced flange Jam Nut, PCB cont.
TV*00/07-*F312/F311 - Jam Nut reduced flange Receptacle
CTV*10/12*P15/P25/P35/S15/S25/S35 - with clinch nuts, PCB contacts
CTV*40/47*P or S 15/25/35 - Stand Off receptacle, PCB contacts
CTV*G - ground plane inserts
CTV*Q/GQ - inserts for Quadrax and diff. Twinax and ground plane insert
TV*G - ground plane inserts
TV*Q/GQ - inserts for Quadrax and diff. Twinax, ground plane insert
TV 00/01/07/06*F472* - integrated backshell
PTV potted version
Electrical characteristics / contacts
max. current per contact
230A
Insert arrangements
Number of contacts: 1-187
EMC/RFI Protection
Electrically conductive shell surfaces and backshells for connecting a shielding braid enable a shielding effect between the plug, socket, backshell and shielding braid of the cable against electromagnetic interference.
Contact selection
Crimp contact wire cross-section
AWG 28 - 0
optional PCB contacts available as well as: Coax, Twinax, Quadrax, diff. Twinax, Octonet, Octomax Fiber optic terminis
Adapter insert for MPO connector
Thermocouples
1500 mating cycles special contacts (only for CTV)
Eyelet Contacts (hermetically sealed cans)
Mechanical characteristics
Operating temperature range
-65°C to +200°C
Protection class
IPx8 (0.2 bar / 48h)
Mating cycles
TV: min. 500
CTV: min. 1500 (with special contact)
VG95319-1006; -1007; -1008: min. 500
MIL-DTL-38999 III : min. 500 / 1500 (composite shell with special contact)
VG95319-1016 : min. 500
Locking mechanism
Tri-Start thread lock
- Time-saving: Fast locking thanks to 360° rotation
- Safety: Acoustic and visual indicator confirms full locking, with over-twist protection
- Vibration-proof: Protects against unwanted unlocking due to vibration
Shock
Half-sine 3000m/s², 3ms, according to EIA364.27
Vibration
600m/s² from 140-2000Hz, according to EIA364.27
Norm / Standard
Amphenol-Air LB is VG95319-1006, -1007, -1008, -1016 approved and VG95212 (LZB) listed as well as certified manufacturing facility for MIL-DTL-38999 Series III.
The stringent specifications of MIL-DTL-38999 Series III define two wall mount receptacles and one plug, as well as hermetic receptacles, lanyard plugs, and protective caps. Numerous designs and insert arrangements are standardized.
The VG95319-1006, -1007 and -1008 are based on the MIL-DTL-38999 Series III and extend it by VG95319-1012 insert arrangements and VG95319-1010 hexagon nuts, but in a smaller selection of designs.
The VG95319-1016 is the extension of the VG95319-1006, -1007 and -1008 by VG versions that are not listed in the MIL-DTL-38999 Series III: Marine Bronze (B), Zinc-Tin (J), and various designs such as D, E, F (MPO), K, L, M (TV-SIM), G, H (double flange) and N (bulkhead feedtrough)
We can also supply the connectors EN3645 qualified.
TV / CTV
The TV/CTV series has the same technical design as MIL-DTL-38999 Series III, VG95319-1006, -1007, -1008, -1016, EN3645, and BACC63, and is the commercial equivalent. In addition to the configurations described in the standard, the TV/CTV series offers an additional selection of designs, contacts, pin configurations, and versions under the manufacturer's part number.
The series is constantly being developed to meet new requirements and tailored to customer specifications.
Technical Information
Applications / Market segments
Power systems, data, signal and video transmission in high vibration or harsh environments:
Military and civil aviation, in-flight entertainment systems
(German Armed Forces) defense equipment, military vehicles, missiles and artillery, C5ISR - command, information, communications, computer systems, cyber, intelligence, surveillance and reconnaissance, naval applications, coastal applications, submarines, shipping
Space, satellites
Heavy commercial vehicles, construction machinery, mining, mechanical engineering, welding technology, diagnostics/measurement technology, robotics, temperature measurement
urban air mobility “EVTOL”
Defense
Aviation and Space
Navy and marine environment
Urban Air Mobility
Industry
Unmanned Systems
Designs / Versions
Insulator: Thermoplastic and silicone elastomer
Contacts: Copper alloy, gold-plated over nickel, min. 1.27ⴗm
Shells:
Amphenol-Air LB manufactures the following versions at its Saarlouis site:
(A complete list of available versions can be found in the catalogs)
MIL-DTL-38999 Series III:
F: Aluminum alloy with nickel-plated surface coating
W: Aluminum alloy with cadmium-plated surface coating
Z: Aluminum alloy with zinc-nickel surface coating, black
VG95319-1006, -1007 and -1008:
F: Aluminum alloy with nickel-plated surface coating
W: Aluminum alloy with cadmium-plated surface coating
VG95319-1016:
J: Aluminum alloy with zinc-tin surface coating and/or black anodized
B: Marine Bronze
TV
F: Aluminum alloy with nickel-plated surface coating
W: Aluminum alloy with cadmium-plated surface coating
J: Aluminum alloy with zinc-tin surface coating and/or black anodized
ZN: aluminum alloy with zinc-nickel surface coating (black colored)
B: Marine Bronze
CTV:
F: Composite with nickel-plated surface coating
W: Composite with cadmium-plated surface coating
Zinc-Nickel
TV: ZN / D38999: Z
- RoHS compliant: Yes
- Salt spray test duration: 500h
- Electrically conductive: Yes (2.5mΩ)
- Operating temperature range:
-65°C to +175°C
Nickel
TV: F / CTV: F / D38999: F
VG95319-1006, -1007, -1008 : F
VG95319-1016: N (only for form N)
- RoHS compliant: Yes
- Salt spray test duration: 48h
- Electrically conductive: Yes (1mΩ)
- Operating temperature range:
-65°C to +200°C
Cadmium
TV: W / CTV: W / D38999: W
VG95319-1006, -1007, -1008: W
- RoHS compliant: No
- Salt spray test duration: 500h
- Electrically conductive: Yes (2.5mΩ)
- Operating temperature range:
-65°C to +175°C
Marine Bronze
TV: B / VG95319-1016: B
- RoHS compliant: Yes
- Salt spray test duration: 5 days
- Electrically conductive: Yes (5mΩ)
- Operating temperature range:
-65°C to +200°C
Zinc-tin and/or black anodized
TV: J / VG95319-1016: J
- RoHS compliant: Yes
- Salt spray test duration: 5 days
- Electrically conductive: Yes (2.5mΩ)
- Temperature range:
-65°C to +175°C
Shell styles / Scope of delivery / Accessories
Shells
Number of shell sizes: 9
Shell size designation:
MIL-DTL-38999 III:
A / B / C / D / E / F / G / H / J
TV / CTV:
09 / 11 / 13 / 15 / 17 / 19 / 21 / 23 / 25
VG95319-1006, -1007, -1008:
A / B / C / D / E / F / G / H / J
VG95319-1016:
001 / 002 / 003 / 004 / 005 / 006 / 007 / 008 / 009
Polarization
In applications with multiple connectors with the same insert arrangement, these can be protected against mis-mating by polarization
Number of polarizations: 6
Designation of polarizations:
N (Normal) / A / B / C / D / E
Type of polarization: Shell
Scope of delivery
Contacts are included by default:
MIL-DTL-38999 III: Selectable
TV / CTV: yes
VG95319-1006, -1007, -1008: Selectable
VG95319-1016: Selectable
End housing is included: No (except TV Mod. F472)
Accesories
The series offers the following accessories:
- Crimp contacts
- Coax
- Twinax / diff. Twinax
- Quadrax
- Octomax / Octonet
- Fiber optic terminis
- dummy plugs
- Dummy receptacles
- Protective caps (metal)
- Tools
Flange receptacle for rear wall mounting
MIL-DTL-38999 III: D38999/20
VG95319-1006; -1007; -1008: VG95319-1006
VG95319-1016: Form A
TV: TVP*00
CTV: CTVP*00
Flange receptacle for front wall mounting
TV: TVP*02
CTV: CTVP*02
(On request, special shell)
In-line receptacle
TV: TV*01
CTV: CTV*01
(On request, special shell)
Jam nut receptacle for rear wall mounting
VG95319-1006; -1007; -1008: VG95319-1007
VG95319-1016: Form B
MIL-DTL-38999 III: D38999/24
TV: TV*07
CTV: CTV*07
Straight plug 360° RF sealed
VG95319-1006; -1007; -1008: VG95319-1008
VG95319-1016: Form C
MIL-DTL-38999 III: D38999/26
TV: TV*06
CTV: CTV*06
Double-flange jam nut receptacle for rear wall mounting
VG95319-1016: H
TV: TVP07*CI*F459
Double-flange receptacles for rear wall mounting
VG95319-1016: G
TV: TVP00*CI*F459
Bulkhead feedtrough
VG95319-1006; -1007; -1008: -
VG95319-1016: N (in approval)
MIL-DTL-38999 III: -
TV: TVB
CTV: -
Hermetically sealed receptacles
MIL_DTL-38999 III: D38999/21 /23 /25 /27
TV: TVPS02Y/TVPS02YS / TVS07Y / TVS07YN / TVSIY / TVSIYN
TV*00/07*ET* - Enhanced sealing
10-62650* / 10-62647* / 10-62648* / 10-62649*
Other shell styles
TV*40/47*P or S 15/25/35 - Stand Off, PCB contacts
TV*07*F059/F058 - Stand Off reduced flange Jam Nut, PCB cont.
TV*00/07-*F312/F311 - Jam Nut reduced flange Receptacle
CTV*10/12*P15/P25/P35/S15/S25/S35 - with clinch nuts, PCB contacts
CTV*40/47*P or S 15/25/35 - Stand Off receptacle, PCB contacts
CTV*G - ground plane inserts
CTV*Q/GQ - inserts for Quadrax and diff. Twinax and ground plane insert
TV*G - ground plane inserts
TV*Q/GQ - inserts for Quadrax and diff. Twinax, ground plane insert
TV 00/01/07/06*F472* - integrated backshell
PTV potted version
Electrical characteristics / contacts
max. current per contact
230A
Insert arrangements
Number of contacts: 1-187
EMC/RFI Protection
Electrically conductive shell surfaces and backshells for connecting a shielding braid enable a shielding effect between the plug, socket, backshell and shielding braid of the cable against electromagnetic interference.
Contact selection
Crimp contact wire cross-section
AWG 28 - 0
optional PCB contacts available as well as: Coax, Twinax, Quadrax, diff. Twinax, Octonet, Octomax Fiber optic terminis
Adapter insert for MPO connector
Thermocouples
1500 mating cycles special contacts (only for CTV)
Eyelet Contacts (hermetically sealed cans)
Mechanical characteristics
Operating temperature range
-65°C to +200°C
Protection class
IPx8 (0.2 bar / 48h)
Mating cycles
TV: min. 500
CTV: min. 1500 (with special contact)
VG95319-1006; -1007; -1008: min. 500
MIL-DTL-38999 III : min. 500 / 1500 (composite shell with special contact)
VG95319-1016 : min. 500
Locking mechanism
Tri-Start thread lock
- Time-saving: Fast locking thanks to 360° rotation
- Safety: Acoustic and visual indicator confirms full locking, with over-twist protection
- Vibration-proof: Protects against unwanted unlocking due to vibration
Shock
Half-sine 3000m/s², 3ms, according to EIA364.27
Vibration
600m/s² from 140-2000Hz, according to EIA364.27
Norm / Standard
Amphenol-Air LB is VG95319-1006, -1007, -1008, -1016 approved and VG95212 (LZB) listed as well as certified manufacturing facility for MIL-DTL-38999 Series III.
The stringent specifications of MIL-DTL-38999 Series III define two wall mount receptacles and one plug, as well as hermetic receptacles, lanyard plugs, and protective caps. Numerous designs and insert arrangements are standardized.
The VG95319-1006, -1007 and -1008 are based on the MIL-DTL-38999 Series III and extend it by VG95319-1012 insert arrangements and VG95319-1010 hexagon nuts, but in a smaller selection of designs.
The VG95319-1016 is the extension of the VG95319-1006, -1007 and -1008 by VG versions that are not listed in the MIL-DTL-38999 Series III: Marine Bronze (B), Zinc-Tin (J), and various designs such as D, E, F (MPO), K, L, M (TV-SIM), G, H (double flange) and N (bulkhead feedtrough)
We can also supply the connectors EN3645 qualified.
TV / CTV
The TV/CTV series has the same technical design as MIL-DTL-38999 Series III, VG95319-1006, -1007, -1008, -1016, EN3645, and BACC63, and is the commercial equivalent. In addition to the configurations described in the standard, the TV/CTV series offers an additional selection of designs, contacts, pin configurations, and versions under the manufacturer's part number.
The series is constantly being developed to meet new requirements and tailored to customer specifications.
Documents
Videos
3D models
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